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Avoca Outrigger OC1 plywood paddle/sailing canoe plans

$115.00 AUD$155.00
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The Avoca Outrigger canoe fills the gap between expensive production racing outriggers and larger Polynesian-style paddling & sailing canoes.

 

It measures 17 feet long, with the main hull (vaka) weighing around 13kg and a fully rigged weight of about 18 kg—light enough for anyone to handle on and off the water.

Avoca Outrigger particulars

Length - 5.4m / 17ft

Weight - 18kg / 40lbs

Beam - 1.8m / 5'10"

Payload - 130kg / 285lbs

Sail area - 3.3sqm / 36 sqft

My design goals for the Avoca Outrigger were it had to have foot pedal steering, be fast under paddle power, have plenty of buoyancy for one person plus a small child or dog or camping/fishing gear, light enough to lift onto a car's roof racks and able to sail across or downwind.  I ticked all of my Avoca Outrigger design goals plus it's also inexpensive to build and beautiful to look at!

Plans for the Avoca Outrigger include...

• 51 page easy to follow construction manual with colour images and diagrams

• instructions for the sailing and double outrigger versions

• 10 sheets of full size printed templates

• email support with the designer


The full size templates make building your Avoca Outrigger fast and accurate.

 

Pre-cut plywood parts & plans kit for the Avoca Outrigger includes...

• all hull panels pre-cut from 3mm marine grade or exterior grade plywood

• 40 page printed construction manual with colour images and diagrams 

• email support with the designer

 

I made sure to put the centre of balance right where the paddler sits, giving the canoe a little more buoyancy slightly aft of centre to prevent the stern from sinking when paddling fast. It has huge enclosed watertight compartments fore and aft which double as lockers for storing gear. The canoe is symmetrical from side to side however the bow is noticeably deeper to help lift the canoe up and over waves when paddling in rougher waters. Don't forget to bring a bailer if you're paddling offshore!

 

Materials needed to build your Avoca Outrigger

•  3 sheets of 3mm quality marine or high quality exterior grade plywood

•  1/4 sheet of 6mm marine plywood

•  7 lengths of 18 x 18mm x 2.4m hardwood timber

• 66 x 18mm x 1m hardwood

• 2 x bamboo poles 1.8m long

• epoxy, fibreglass, etc.

 

All you’ll need is about 70 hours of your time and a space to work undercover, for me It seems like every time I build a new design the heavens open up and it rains all week!


Click here to read the original article introducing the Avoca Outrigger

 

Optional sail rig included in the plans

When you get tired of paddling, go sailing!  While the Avoca Outrigger is primarily a paddling outrigger I’m a sailing nut and couldn’t help but design it for sailing, hence the need for hands free steering. I recommend two rig options, a balanced lugsail from Really Simple Sails and a furling sail from Star Kayak Sails.  Both sails are reefable which is important for such a lightweight craft, just remember that at some point you will tip your boat and get wet!

 

 

Read our blog post on why you can build with exterior grade plywood here...

YES... you CAN use EXTERIOR plywood to build a PADDLE BOARD!

Note: I have built all my boards from exterior grade plywood using epoxy and fibreglass and they have been long lasting, light and durable. But the choice is yours!

Have a question about building your own classic paddle board or outrigger? Get in touch via the form below or email me direct at aaron@vintageboardco.com.au.

 

The Avoca outrigger

Specs & what's included

Get a clear picture of the finished build and everything supplied in the plans.

Specifications

  • Length:    5.4m / 17ft
  • Beam:      1.8m / 5'10"
  • Weight:    18kg / 40lbs 
  • Payload:   130kg / 285lbs
  • Sail area - 3.3sqm / 36 sqft

What's included in the plans

  • 51 page easy to follow construction manual with colour images and diagrams.
  • Instructions for the sailing and double outrigger versions.
  • 10 sheets of full size printed templates.
  • Email support with the designer.

What's included in the kit

  • All pre-cut hull panels and bulkheads for the main hull and outrigger.
  • CNC cut from 4mm Okoume marine plywood.
  • Outrigger deck not included due to the size and will need to be sourced locally. Details included in the plans.

What you’ll need to build an Avoca outrigger

A practical overview of the materials, workshop setup and commitment for your build.

Materials needed

3 sheets of 3mm marine grade plywood
Timber for frames and stringers
3 litres of epoxy resin and 10m fiberglass cloth
Fasteners, adhesive and suitable marine finish

Estimated build time

Allow 40 hours, which equals just 4 hours per week over 10 weeks.

Tools required

Measuring and marking tools
Jigsaw, drill and sander
Clamps, sanding tools and safety equipment

Woodworking experience

First time builders through to experienced boat builders.

Estimated materials cost

Estimated total cost is $500-$600. An additional $400 - $600 if you want to add a sail.

Estimate will vary with timber selection, local supplier prices, tools already owned and finish options. Check the plan’s bill of materials before purchasing.

Finally, an easy to build paddling & sailing OC1 outrigger canoe

The design goals for the Avoca Outrigger were it had to have foot pedal steering, be fast under paddle power, have plenty of buoyancy for one person plus a small child or dog or camping/fishing gear, light enough to lift onto a car's roof racks and able to sail across or downwind.

I ticked all of my Avoca Outrigger design goals plus it's also inexpensive to build and beautiful to look at!

Craig's 30 mile Avoca Outrigger adventure in Yellowstone Park

After a six-week stitch-and-glue build, veteran paddler Craig Hamm put the Avoca OC1 Outrigger Canoe to the ultimate test against 30 mph winds and backcountry gear hauling in Yellowstone.

Read his full review to see why this fast, remarkably stable DIY craft redefines expedition paddling for builders of all experience levels.

First sail on the Avoca Outrigger

On a bright & sunny Sunday my daughter in her kayak and me in the Avoca Outrigger took to the waters of Avoca lagoon for the first proper sail of my...

FIrst time builder or expert?

Whether you're building your first watercraft or you're an accomplished boat builder, you'll thoroughly enjoy crafting your Avoca Outrigger from our easy to follow plans and full size A1 templates.

Plus you'll love getting out on the water in a fast, easy to paddle watercraft that'll turn heads wherever you go!

Here's a preview of our easy to follow plans...

Our Avoca Outrigger plans are designed for the first time builder, using familiar Ikea style diagrams to easily show the building process from start to finish.

Choose from instant download plans with a PDF construction manual and A1 full size templates OR you can order the printed construction manual and printed A1 full size templates.

Testimonial from Mark in Israel

"As a kid, I had loads of fun with my dad on the water and for years I've wanted to build something like this. Finally, I found Aaron on YouTube and saw that he'd made his super detailed plans.

The Facebook group has provided incredible support answering all questions and concerns.

I’ve so enjoyed working for the first time with new materials: polyurethane glue, fibreglass & epoxy. I probably wouldn’t have done it without what Aaron has put together, he’s thought of everything.

Thanks mate!

If you are reading this, then you’re ready to start, you can do it!
Buy the plans, if you don’t know where to buy the plywood, ask the Facebook group.

It’s such an enjoyable and rewarding project."

Have questions about the Avoca Outrigger?

What to know more? Email through your questions and we'll get back to you as we as can.